Model NO.
15khz 18khz 20khz 28khz 35khz 40khz
Content
Generator, Transducer, Horn
Other Application
Plastic PVC / PP / PE Material Sealing
Transport Package
Carton Packaging
Trademark
DIZO
Origin
China
HS Code
8515809090
Production Capacity
50000
Application:
PP ABS Plastic
Cooling Way:
Air Cooling
Control:
Automatic
Electric Current:
AC
Style:
Vertical
Type:
Ultrasonic
Application
Ultrasonic Principle
Ultrasonic welding is to convert 50 / 60 Hz current into 15, 20, 30 or 40 kHz power by ultrasonic generator. The converted high-frequency electric energy is converted into the mechanical motion of the same frequency again through the transducer, and then the mechanical movement is transmitted to the horn through a set of horn device which can change the amplitude. The vibration energy received by the horn is transferred to the joint of the workpiece to be welded. In this area, the vibration energy is converted into heat energy by friction, and the plastic is melted. Ultrasonic can be used not only to weld hard thermoplastic plastics, but also to process fabrics and films. Heat energy comes from the reciprocating movement of a workpiece on another surface with a certain displacement or amplitude under a certain pressure. Once the expected welding degree is reached, the vibration will stop, and at the same time, there will still be a certain pressure applied to the two workpieces to cool and solidify the just welded parts, thus forming a close combination.
Product description
Ultrasonic plastic welding machine is widely used in automobile industry, electronic industry, medical industry, home appliance industry, non-woven clothing, office supplies, packaging industry, toy industry and so on.For example, car body plastic parts, car doors, car gauges, car lights, mirrors, sun shades, interior trim, filters, reflective materials, reflective road nails, bumpers, cable, motorcycle plastic filters, heat dispersors, brake fluid tanks, oil cups, water tanks, fuel tanks, air pipes, tail gas purifiers, tray filters;Plastic electronics: Prepaid water meter, electricity meter, communication equipment, cordless phone, mobile phone accessories, mobile phone case, battery case, charger, valve controlled seal maintenance lead-acid battery, 3-inch floppy disk, U disk, SD card, CF card, U SB connector, Bluetooth;Toy stationery: folder, album, folding box, PP hollow board, pen set, ink box, toner cartridge,Medical daily: watches, kitchen utensils and appliances, oral liquid bottle caps, drip bottle caps, mobile phone accessories, king soft brush, daily necessities, health supplies, children's products, air mattress, hangers, handle, garden supplies, kitchen ware, showers, king soft brush, shower head, anti-fake bottle, cosmetic bottle, coffee pot, washing machines, air dehumidifier, electric iron, electric kettle, vacuum cleaner, speaker wooden grille metal surface cover and soil, etc
Certificate
About us
Our service
FAQ
Other components of ultrasonic welding machine
Ultrasonic Principle
Ultrasonic welding is to convert 50 / 60 Hz current into 15, 20, 30 or 40 kHz power by ultrasonic generator. The converted high-frequency electric energy is converted into the mechanical motion of the same frequency again through the transducer, and then the mechanical movement is transmitted to the horn through a set of horn device which can change the amplitude. The vibration energy received by the horn is transferred to the joint of the workpiece to be welded. In this area, the vibration energy is converted into heat energy by friction, and the plastic is melted. Ultrasonic can be used not only to weld hard thermoplastic plastics, but also to process fabrics and films. Heat energy comes from the reciprocating movement of a workpiece on another surface with a certain displacement or amplitude under a certain pressure. Once the expected welding degree is reached, the vibration will stop, and at the same time, there will still be a certain pressure applied to the two workpieces to cool and solidify the just welded parts, thus forming a close combination.
Product description
Ultrasonic plastic welding machine is widely used in automobile industry, electronic industry, medical industry, home appliance industry, non-woven clothing, office supplies, packaging industry, toy industry and so on.For example, car body plastic parts, car doors, car gauges, car lights, mirrors, sun shades, interior trim, filters, reflective materials, reflective road nails, bumpers, cable, motorcycle plastic filters, heat dispersors, brake fluid tanks, oil cups, water tanks, fuel tanks, air pipes, tail gas purifiers, tray filters;Plastic electronics: Prepaid water meter, electricity meter, communication equipment, cordless phone, mobile phone accessories, mobile phone case, battery case, charger, valve controlled seal maintenance lead-acid battery, 3-inch floppy disk, U disk, SD card, CF card, U SB connector, Bluetooth;Toy stationery: folder, album, folding box, PP hollow board, pen set, ink box, toner cartridge,Medical daily: watches, kitchen utensils and appliances, oral liquid bottle caps, drip bottle caps, mobile phone accessories, king soft brush, daily necessities, health supplies, children's products, air mattress, hangers, handle, garden supplies, kitchen ware, showers, king soft brush, shower head, anti-fake bottle, cosmetic bottle, coffee pot, washing machines, air dehumidifier, electric iron, electric kettle, vacuum cleaner, speaker wooden grille metal surface cover and soil, etc
| Frequency | 15KHZ/20KHZ |
| Power | 4200w/3200w/2600w/2000w |
| Powe Range | 10%-100% |
| type | Intellgent Digital/Analog generator box |
Certificate
Our serviceFAQ
| Q1: Are you a manufacturer? |
| A1: Dizo is a true manufacturer. With over 15 years engaged in plastic welding machinery industry, DIZO has been an expert in not only manufacturing,but also designing the plastic welding equipment. |
| Q2: Where is your factory? Can I visit your factory? |
| A2: Dizo located in the city of Wuxi. |
| Q3: How to buy your machine? |
| A3: Please advise specific by mail. We will get in touch within 24 hours. |
| Q4: Do we still need to install the machine after we got? |
| A4: Most machine is packed as a whole; all of the machines are tested ready before shipping; the video and manual book will be attached as well for your reference; customer service specialist team will be with you whenever you need help. |
| Q5: How about your warranty? |
| A5: 1. Our machines is for one year warranty; 2. 24-hour telephone/video call service; 3. A large stock of components and parts for easily worn parts; 4. Toolkit will be attached with the machine before shipping. |
| Q6: How can you guarantee we receive a good performance product? |
| A6: Dizo applied series inspection process during production. After the machine completed,QC inspection video or pictures will be provided; for double check the quality control, and we will send the troubleshoot and solutions if needed; meanwhile, third party or customers factory inspection is welcome. |
| Q7: How soon can you deliver the equipment? |
| A7: Dizo will deliver your equipment within 7 days(when stock available); Customized equipment or no inventory machine normally needs 7-30 days. |
| Q8: Do you have certificate. |
| A8: Dizo has get many certificates, such as CE, ISO,patent certificate,etc. |
| Q9: Can I get a discount or can you do something with the price? |
| A9: Dizo sales contact or Key Account Manager is glad to answer your cost-related questions. Please email us. Thanks in advance. |
| Q10: Packaging & Shipping |
| A10:For machines, the packing is export wooden case which is safety and meet the international export standard; for spare parts or accessories, they will be packed in strong paper cartons and filled with fillings, which is to prevent collision or rain. |
Contact us to learn more
Trouble shooting
Compared with other welding methods, ultrasonic welding can accept thermoplastic materials. It has many advantages, including process reliability and repeatability, lower energy use than other bonding technologies, saving materials and corresponding labor costs. What are the common problems in ultrasonic welding? What are the specific aspects?
Ultrasonic problem : abnormal heating of ultrasonic mold
When the ultrasonic mold is working, there will be a certain heating phenomenon, which is caused by the mechanical energy loss of the material itself and the heat conduction of ultrasonic objects. Whether the heating of ultrasonic mold is normal or not is judged as: when the ultrasonic mold is not loaded (i.e. not contacting the workpiece), the ultrasonic wave is continuously emitted for more than half an hour, and the temperature should not exceed 50-70 ºC. If the heat is damaged, it is proved that the ultrasonic mold has been damaged or the material is unqualified and needs to be replaced; if the mold temperature is too high, it is usually accompanied by abnormal high ultrasonic current;
Trouble shooting
Compared with other welding methods, ultrasonic welding can accept thermoplastic materials. It has many advantages, including process reliability and repeatability, lower energy use than other bonding technologies, saving materials and corresponding labor costs. What are the common problems in ultrasonic welding? What are the specific aspects?
Ultrasonic problem : abnormal heating of ultrasonic mold
When the ultrasonic mold is working, there will be a certain heating phenomenon, which is caused by the mechanical energy loss of the material itself and the heat conduction of ultrasonic objects. Whether the heating of ultrasonic mold is normal or not is judged as: when the ultrasonic mold is not loaded (i.e. not contacting the workpiece), the ultrasonic wave is continuously emitted for more than half an hour, and the temperature should not exceed 50-70 ºC. If the heat is damaged, it is proved that the ultrasonic mold has been damaged or the material is unqualified and needs to be replaced; if the mold temperature is too high, it is usually accompanied by abnormal high ultrasonic current;
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