Model NO.
TOB-4008G3
Trademark
TOB
Origin
China
Control:
Automatic
Cooling Way:
Air Cooling
Electrode Stroke:
Vertical
Welding Spot Number:
Single
Transport Package:
Wooden Boxes
Specification:
About 50kg
Ultrasonic Frequency Automatic Tracking Welding Machine
Technical Specifications
The machine used for single layer foil with single layer tab welding with winding process, it is suitable for both anode and cathode.
Main technical specifications (TOB-4008G3 digital circuits control)
Equipment components:The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.
Equipment performance index
Equipment Functional features
Intelligent digital circuit, advanced CPU central processing system;
With energy mode, power mode, time mode multiple intelligent control modes;
Ultrasonic frequency automatic tracking;
Energy, time, power, a variety of upper and lower limit quality alarm function.
DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending
DI signal:EMERGENCY STOP, Start wedding.
485 communication protocol, Data receiving and uploading
The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)
Equipment size.
Generator size(W x L x H):535mm x275mm x125mm;weight:15~20KG
Machine head size(L x W x H):434mm x300mm x543mm;weight:30~35KG.
Work table size(L x W x H):900mm x800mm x(720~820 Height adjustable)mm.
The machine used for single layer foil with single layer tab welding with winding process, it is suitable for both anode and cathode.
Main technical specifications (TOB-4008G3 digital circuits control)
| Item | Name |
| Substrate material | |
| Cathode | |
| Electrode materials | Aluminum foil |
| Electrode thickness | 12-20um (Single layer) |
| TAB materials | Aluminum strip |
| TAB thickness | 0.1~0.2mm (Single layer) |
| Cathode | |
| Electrode materials | Copper foil |
| Electrode thickness | 6-10um (Single layer) |
| Tab materials | Nickel strip |
| Tab thickness | 0.1~0.2mm (Single layer) |
| Battery Cell | |
| Winding process | Single layer tab with single layer foil |
| Electrode layer | Single layer |
| Welding mode | |
| Welding area | 3*25mm |
| Welding time | Within 0.12S /times |
| Welding point | Cathode 3*25mm 1 point strip, Anode 3*3*25mm 3 points |
| Pressure | 0~1MPa, adjustable |
| Time | 0~60S, adjustable |
| Welding head lifetime | Cathode ≥500000 times Anode ≥160000 times |
| Welding head standard | |
| Welding head material | Imported high speed steel |
| Solder joints highly | ≥0.2mm |
| Welding surface quantity in one welding head | 2pcs or 4pcs |
| Amplitude adjustable range | 3~10um |
| Transducer | |
| The difference in frequency between the transducers | ≤400Hz |
| The impedance difference between the transducers | ≤4Ω |
| Capacitance difference between the transducers | ≤400PF |
| Insulation resistance of transducer to outer shell | ≥30MΩ |
| Tolerable power | Output power ≥800W |
| Ultrasonic generator | |
| Frequency control mode | Automatic frequency tracking |
| Constant amplitude function | Switching power supply Constant voltage constant current |
| Amplitude stepless adjustable | Stepless adjustable |
| Circuit technology | Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions. |
| Welding result | |
| Appearance | No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB. |
| Welding tensile strength | ≥25N |
| Product pass rate | ≥99.8%(under The material is qualified) |
| Equipment design life | 8~10 years |
Equipment components
Working principle of equipment:The transducer transforms the high-power oscillation signal of supersonic frequency into mechanical energy of corresponding frequency and applies it to the interface of the metal sheet that needs to be fused, so that the metal sheet is heated instantly, and then the particles in the metal lattice are started, so that the molecules in the metal sheet are fused together through mutual penetration.Equipment components:The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.
Equipment performance index
| Model | Ultrasonic frequency | Ultrasonic power | Air pressure | Welding time | Voltage | Weight |
| TOB-4008G3 | 40KHz | 800W | ≥0.6MPa 80L/min | Within 0.2S | 220V/50Hz | About 50kg, Without table |
Equipment Functional features
Intelligent digital circuit, advanced CPU central processing system;
With energy mode, power mode, time mode multiple intelligent control modes;
Ultrasonic frequency automatic tracking;
Energy, time, power, a variety of upper and lower limit quality alarm function.
DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending
DI signal:EMERGENCY STOP, Start wedding.
485 communication protocol, Data receiving and uploading
The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)
Equipment size.
Generator size(W x L x H):535mm x275mm x125mm;weight:15~20KG
Machine head size(L x W x H):434mm x300mm x543mm;weight:30~35KG.
Work table size(L x W x H):900mm x800mm x(720~820 Height adjustable)mm.
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