Rail wheels and axles are the most important components, which can literally support the safety of railway rolling stock under the floor. With the increase of train speed and axle load, there are more stringent requirements on the hardness, wear resistance, noise reduction and elasticity of rail wheels.
Rail Wheels Specifications
No | Item | Data |
2 | Material | cast steel, 60#,65 # , 65Mn, 42CrMoA,etc |
3 | Size | diameter from 0 to ≤1450mm |
4 | Standard | AAR M-107, UIC 811-1, EN13261, GOST 31334, IRIS 16/95, KSR 9220, BS 5892, JIS E4502, TB/T 2945 |
| 5 | Process | Forged & Casting Rail Wheels |
6 | Test | Chemical analysis, Metallographic, Mechnical analysis, Ultrasonic testing, Magnetic testing, Impact testing, Hardness testing, Surface quality and dimension report |
7 | Package | Usually 4 pieces of wheel shall be packed as one package and be transported via container. The wheels will be coated |
Rail Wheel Features:
2. High tensile strength
3. Optimum performance
4. Heavy Load support
Steel Rail Wheels Application :
* Overhead crane and gantry crane;
* Transportation carriage;
* Mill and airlines vehicle;
* Railway locomotive and train;
* Construction machinery, and so on.
Types of Rail Wheel:
1. Double Flange Wheel
Double flange wheels can ensure the best safety and operability in places where heavy loads, high impact or uneven loads are common. Double flange wheels are very suitable for lumber kilns, material transfer vehicles, marine tracks, cranes and factory or mining carts.
2. Single Flange Wheel
Single flange wheels are ideal for all kinds of heavy commercial and industrial rail cars-usually used in forestry, factory, mining and offshore loading industries. Wheels can be used for driven wheels or fixed wheels, and can be processed to meet specific rail dimensions.
Rail Wheel Manufacturing Process:
Billet Steel Review→ Cutting→ Heating→ Forging→ Heat Treatment→ Sampling Test→ Rough Machining→ Semi-Finish Machining→ Finish Machining→Hardness test→Static unbalance test → Ultrasonic Inspection→ Magnetic Particle Testing→ Packing
The tests we conduct to ensure rail wheels best quality
1. Electronic Material Testing Machine 2. Instrumented Impact Testing Machine 3. Brinell Hardness Machine 4. SEM and Spectrometer 5. Metallurgical Microscope 6. Spark Source Atomic Emission Spectrometer 7. Infrared Carton and Sulfur Analyzer 8. X Fluorescent Spectrometer 9. Electro-hydraulic Servo Material Testing Machine 10. Metallugical Microscope
Ruika metal is one stop service for design, production, logistic delivery for metal products . professional and experienced technical and marketing team guarantee .Ruika's products competitive in international marketing, no MOQ Competitive products: rail car wheels, forging products, track materials, fasteners, bolts and nuts, screw spikes, tie plates Products usage: rail road vehicles,crane,trolley,Track Inspectors,Spike Drivers,Tie Pluggers,Tie Cranes,Spike Pullers,super claws,Screw Spikers and Spike Removers,Ride-On Plate Inserter,Rail Lifters,Rail Drills,Rail Grinders,Mobile Flash Butt Rail Welders,Railway, Port, and Industrial Cranes,Ballast regulators, track maintenance, railroad construction.
